{"id":880,"date":"2025-09-01T00:14:25","date_gmt":"2025-08-31T22:14:25","guid":{"rendered":"https:\/\/malteriaarbequina.com\/malteria-arbequina-en-exclusiva-para-cerveceras-craft\/"},"modified":"2025-09-22T09:14:23","modified_gmt":"2025-09-22T07:14:23","slug":"malteria-arbequina-en-exclusiva-per-a-cerveseres-craft","status":"publish","type":"post","link":"https:\/\/malteriaarbequina.com\/ca\/malteria-arbequina-en-exclusiva-per-a-cerveseres-craft\/","title":{"rendered":"MALTERIA ARBEQUINA en exclusiva per a cerveseres Craft."},"content":{"rendered":"\n
No pod\u00edem sostreure’ns a la Cooperativa Arbequina, a la invitaci\u00f3 de la Revista Cervesa i Malta perqu\u00e8 compartissim amb tots els cervesers Craft la nostra aposta al Mercat de crear i construir una Nova F\u00e0brica de Maltes Base al nostre poble, Arbeca \u2013 Lleida, i amb la nostra ordi i blat exclusivament per a la fam\u00edlia de cervesers Craft. Som una Cooperativa centen\u00e0ria amb un esperit jove.<\/p>\n\n\n\n
La nostra Arquitectura T\u00e8cnica es divideix en 4 fases integrades verticalment:<\/p>\n\n\n\n
\n
Fase Agr\u00edcola<\/li>\n\n\n\n
Fase d’integraci\u00f3 \u2013 selecci\u00f3<\/li>\n\n\n\n
Fase de Transformaci\u00f3 cereal \u2013 malta<\/li>\n\n\n\n
Fase d’homogene\u00eftzaci\u00f3 i envasament<\/li>\n<\/ol>\n\n\n\n
1 – Fase Agr\u00edcola<\/strong><\/h2>\n\n\n\n
Aquesta Fase est\u00e0 enfocada a la selecci\u00f3 de pl\u00e0ntals de cereal sempre procedent de Socis de la Cooperativa Arbequina (Arbeca \u2013 Lleida), seguint els suggeriments de les varietats recomanades per Cervesers i Malters d’Espanya per al per\u00edode quant a varietats d’ordi especialment.<\/p>\n\n\n\n
En la present campanya per a ordi cervesera es va escollir ORBITER de 2 carreres.<\/p>\n\n\n\n
2 – Fase d’Integraci\u00f3 – Selecci\u00f3<\/strong><\/h2>\n\n\n\n
Aqu\u00ed ens trobem dins de les instal\u00b7lacions d’integraci\u00f3 \u2013 selecci\u00f3 de llavors on hem adaptat una l\u00ednia de proc\u00e9s espec\u00edfica per a ordi\/blat cerveser.<\/p>\n\n\n\n
Les variables que determinen el passa\/no passa en aquesta fase s\u00f3n:<\/p>\n\n\n\n
\n
Humitat. Inferior al 12%<\/li>\n\n\n\n
Grand\u00e0ria de gra. Gra de 2,5 mm major en % del 90%<\/li>\n\n\n\n
Capacitat Germinativa. Major del 98%<\/li>\n\n\n\n
Prote\u00efna Total. Entre 9,5 i 10,5% m\/m<\/li>\n<\/ul>\n\n\n\n
El cereal compleix els requisits de neteja, calibratge i emmagatzematge.<\/p>\n\n\n\n
3 – Fase de Transformaci\u00f3 cereal – malta<\/strong><\/h2>\n\n\n\n
Dos s\u00f3n els equipaments clau en aquesta fase:<\/p>\n\n\n\n
DESCRIPCI\u00d3 D’EQUIP \u2013 TINA DE REMOLL PER A 10.000 KG D’ENCEBADA\/BLAT<\/em><\/h3>\n\n\n\n
Capacitat i Geometria<\/strong><\/p>\n\n\n\n
\n
Capacitat \u00fatil: 10.000 kg d’ordi cru (~13.000\u201314.000 kg en pes mullat).<\/li>\n\n\n\n
Volum total de tina: ~25.000\u201330.000 litres (dissenyada per albergar gra i aigua amb espai lliure).<\/li>\n\n\n\n
Relaci\u00f3 geom\u00e8trica: tanc cil\u00edndric vertical amb fons c\u00f2nic de gran angle per assegurar evacuaci\u00f3 total del gra i neteja eficient.<\/li>\n\n\n\n
En acer inoxidable AISI 304L amb acabat sanitari polit (rugositat Ra \u2264 0.8 \u00b5m).<\/li>\n<\/ul>\n\n\n\n
Sistemes d’Aireaci\u00f3 i Agitaci\u00f3<\/strong><\/p>\n\n\n\n
Bombeig programat daigua amb recirculaci\u00f3 tangencial des del fons cap a la part superior (loop tancat).<\/li>\n\n\n\n
Cabal de recirculaci\u00f3: 1,5\u20132,0 m\u00b3\/min.<\/li>\n\n\n\n
Controlat per l\u00f2gica PID amb v\u00e0lvules dobertura modulada.<\/li>\n<\/ul>\n\n\n\n
DESCRIPCI\u00d3 D’EQUIP – CAIXA SALADIN INOX 18 x 2 METRES<\/em><\/h3>\n\n\n\n
Sistema de Volteig (Turner)<\/strong><\/p>\n\n\n\n
\n
Pont giratori m\u00f2bil motoritzat, despla\u00e7ament longitudinal sobre rails externs.<\/li>\n\n\n\n
Cap\u00e7als de volteig amb removedors en espiral, regulables en profunditat (fins a 60 cm).<\/li>\n\n\n\n
Velocitat d’aven\u00e7 programable amb variador (0,05-0,3 m\/min).<\/li>\n\n\n\n
Reixeta d’anivellament posterior per assegurar llit homogeni.<\/li>\n\n\n\n
Control autom\u00e0tic des de PLC amb mem\u00f2ries de recepta.<\/li>\n<\/ul>\n\n\n\n
Sistema d’aireaci\u00f3 i climatitzaci\u00f3. Torrat de Malta<\/strong><\/p>\n\n\n\n
El disseny de la Caixa \u2013 Saladin \u00e9s de doble etapa: germinaci\u00f3 i torrat integrat a la mateixa caixa.<\/p>\n\n\n\n
\n
Conducte inferior amb plaques perforades (tipus ducte plenum) per ventilaci\u00f3 uniforme, de nou disseny amb una superf\u00edcie de pas del 50% de l’aire<\/li>\n\n\n\n
Sistema d’humidificaci\u00f3 per nebulitzaci\u00f3 o injecci\u00f3 de vapor.<\/li>\n\n\n\n
Intercanviadors aire\/aigua amb control PID per mantenir temperatura del llit entre 14\u201320\u00b0C.<\/li>\n\n\n\n
Sensors distribu\u00efts de T\u00b0 i H% en diferents punts del llit.<\/li>\n\n\n\n
Temporitzadors de proc\u00e9s de 20 \u2013 28 hr segons tipus de color de malt final a obtenir<\/li>\n<\/ul>\n\n\n\n
Control de Proc\u00e9s. Intel\u00b7lig\u00e8ncia Artificial integrada en el Proc\u00e9s<\/strong><\/p>\n\n\n\n
Hem integrat un m\u00f2dul (SCADA) de recol\u00b7lecci\u00f3 de variables, entrenament i monitoritzaci\u00f3 integrada. S’ha incorporat la Visi\u00f3 Artificial com una eina addicional per al millor ajustament del germinatiu; especialment pel que fa a l’evoluci\u00f3 t\u00e8rmica del llit, l’aven\u00e7 i la humitat, ajustament autom\u00e0tic del cabal d’aire, aix\u00ed com la varietat d’ordi per optimitzar les condicions inicials.<\/p>\n\n\n\n
\n
PLC industrial avan\u00e7at (Omron)<\/li>\n\n\n\n
Control autom\u00e0tic de volteig, ventilaci\u00f3 i clima.<\/li>\n\n\n\n
Registre de dades hist\u00f2riques (T\u00b0, HR, O\u2082, CO\u2082).<\/li>\n\n\n\n
Maneres d’operaci\u00f3: auto\/manual, parada per alarmes.<\/li>\n\n\n\n
PC HMI t\u00e0ctil de 15\u201d amb monitoritzaci\u00f3 en temps real.<\/li>\n\n\n\n
SCADA connectat per Ethernet per a tra\u00e7abilitat completa.<\/li>\n\n\n\n
M\u00f2dul espec\u00edfic de Visi\u00f3 Artificial Integrat<\/li>\n<\/ul>\n\n\n\n
Al sistema de sortida autom\u00e0tica hem incorporat un equipament espec\u00edfic integrat del tipus FM&FR (Free Magnetic and Free Rock Parts Equipment) que garanteixen que els malts processats estan lliures dels elements pertorbadors per als nostres clients.<\/p>\n\n\n\n
4 – Fase d’Homogenitzaci\u00f3 i Envasament<\/strong><\/h2>\n\n\n\n
En aquesta darrera fase i no per \u00faltim, menys important, ens hem dotat d’un equip especial d’homogene\u00eftzaci\u00f3 de lots de malt.<\/p>\n\n\n\n
El cereal \u00e9s un producte viu, el proc\u00e9s de maltat \u00e9s molt diferent del, diguem-ne, el proc\u00e9s de fabricar cargols, \u00e9s a dir t\u00e9 variacions impl\u00edcites per la seva pr\u00f2pia naturalesa.<\/p>\n\n\n\n
Com aconseguir que aquestes variacions inherents es minimitzin a les nostres maltes base, ja que a trav\u00e9s d’un equipament d’homogene\u00eftzaci\u00f3 per voltejadora cil\u00edndrica de 3.000 kg en proc\u00e9s continu. Capa\u00e7 d’homogene\u00eftzar 25.000 kg de malt en una sola jornada<\/p>\n\n\n\n
A aix\u00f2 afegim, per finalitzar, un modern equipament robotitzat de paletitzaci\u00f3 a fi que les nostres maltes base PILSEN, PALE ALE i en un futur molt proper BLAT arribin als nostres clients cervesers Craft en perfectes condicions.<\/p>\n\n\n\n<\/figure>\n","protected":false},"excerpt":{"rendered":"
No pod\u00edem sostreure’ns a la Cooperativa Arbequina, a la invitaci\u00f3 de la Revista Cervesa i Malta perqu\u00e8 compartissim amb tots els cervesers Craft la nostra aposta al Mercat de crear i construir una Nova F\u00e0brica de Maltes Base al nostre poble, Arbeca \u2013 Lleida, i amb la nostra ordi i blat exclusivament per a la […]<\/p>\n","protected":false},"author":1,"featured_media":776,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-880","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-sin-categoria"],"yoast_head":"\n
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